Senior Manufacturing Engineer

apartmentMorgan McKinley placeCork calendar_month 
We are seeking a motivated and proactive Senior Manufacturing Engineer to join our core Engineering team within the medical device manufacturing industry. Reporting to the Engineering Manager, this role plays a key part in driving process improvements, supporting production operations, and delivering high-quality, compliant manufacturing solutions.

The ideal candidate will thrive on solving complex problems, identifying opportunities for efficiency, and contributing to a culture of continuous improvement.

Key Responsibilities
  • Collaborate with cross-functional teams and operational leaders to cultivate a continuous improvement culture, driving sustainable change and operational excellence.
  • Enhance process performance by simplifying complex procedures, identifying waste, and optimizing existing manufacturing systems.
  • Lead root cause analyses and implement robust, long-term technical or system solutions to address quality and process challenges.
  • Develop and maintain preventive maintenance procedures for critical manufacturing equipment.
  • Research and assess emerging process technologies to determine potential benefits and competitive advantages for implementation.
  • Ensure that all products and processes meet stringent medical device quality and compliance standards.
  • Resolve technical and quality issues efficiently to minimize impact on production and customer delivery.
  • Work closely with the Production Support team to introduce process improvements, equipment upgrades, and product enhancements.
  • Prepare and update manufacturing documentation and process specifications following established change control protocols.
  • Ensure compliance with Health, Safety, and Environmental standards at all times.
  • Identify, lead, and execute continuous improvement projects aimed at reducing waste, improving yield, and increasing efficiency.
  • Support new equipment qualification and validation activities (EIQ/EOQ, DOE, OQ/PQ).
Key Skills & Experience
  • Previous experience in medical device manufacturing is highly advantageous.
  • Strong background in process troubleshooting and problem-solving methodologies.
  • Proven ability to design, validate, and implement new manufacturing processes and equipment, working closely with suppliers or vendors.
  • Capable of managing multiple projects simultaneously with effective planning and prioritization.
  • Experience in jig and fixture design or maintenance is a plus.
  • Working knowledge of Lean Manufacturing principles and statistical analysis tools.
  • Familiarity with Minitab, SolidWorks, or AutoCAD software is desirable.
  • Excellent interpersonal, communication, and organizational skills with a results-oriented mindset.
  • Understanding of ISO and FDA regulatory compliance requirements for medical device manufacturing.
Qualifications
  • Bachelor's Degree in Engineering or a related discipline.
  • Minimum of 3+ years of relevant experience in a manufacturing or engineering environment, preferably within the medical device sector.
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